Sunday, June 20, 2010

Finish welding the nose

Today I finished welding the nose. By nose I mean just the top edge, there is more to be done lower down.

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BMW100620-03 BMW100620-04 BMW100620-05
Last week I started working on a little patch to finish the center section. Today started with refining its fit and welding it in place. Tricky because it has so many twists and bends.

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BMW100620-08 BMW100620-09

After lunch I whipped out the last patch, on the RH side. This one was relatively easy, just a little curve to match the original. Had enough room to slip in from underneath due to the doubler having rusted away there. I wanted a flange along the front but I had to scale it back due to the extra layers of sheet metal already there.

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If finish up with some photos of the front as it looks now. To me it looks a lot better, but the condition compares well to that of an accident victim right after surgery. Next week I should be able to start filling these areas, and then it will begin to look like its old self. At the same time I can get started repairing some rust damage lower down, especially along the lower LH grill opening.

Just for fun, compare that last photo of the center grill and roundel section with these:

BMW100523-01 BMW100404-01

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